Production and Operations Management
Explain one possible option that Marathon could take to reduce the time involved in the production process.
Of the many potential strategies for reducing the time-to-market between initial arrival of the various grades of oil in the Gulf of Mexico-based receiving location through the refining process and finally to delivery of gasoline to Marathon retail locations, the company has many options for streamlining their supply chain. By alleviating the major lags in their supply chain logistics their entire production process could be significantly accelerated. As the video shown by Marathon indicates, the entire production process is more push-driven than governed by forecasts.
What Marathon Oil needs is to have a much greater level of intelligence and insight into their retail chains' demands. As the presentation from Marathon shows, the entire production system is very push-based, instead of taking into account variations in demand by retail channel and by dominant segment of the market. Adopting a Collaborative Forecasting and Planning System (CPFR) can significantly increase the level of forecasting accuracy and lead to an optimized processing and production schedule that aligns to customers' needs (Kazaz, 2004). The reliance on production schedules and the availability of raw materials from the Gulf of Mexico-based receiving locations shows that demand is dealt with at such a high level of aggregation that the company cannot break down demand to a level where they can react to market demand fast. Given the very slow levels of oil, petroleum and gas through the pipelines, having an optimized market forecast is essential for Marathon to stay profitable. The lead times throughout their production process are so great that they must be focused on how to create an effective approach to demand forecasting and adopt a CPFR-based approach to integrating demand management into their production systems (Kazaz, 2004). With this level of integration, Marathon will also be able to optimize their inventory turns of their process-centric products for maximum of Return of Invested Capital (ROIC) in addition to better managing product quality and consistency. The video presentation from Marathon indicates the company differentiates their pipelines by the quality of the crude oil or gas being transformed. With more effective demand management and forecasting systems in place, Marathon will be able to also adopt a much more effective enterprise quality management and compliance management (ECQM) systems that will also preserve their gross margins and profitability over time (Mekaroonreung, Johnson, 2010). In conclusion, integrating a network-wide CPFR process and using a series of programs to ensure product quality including ECQM-based initiatives (Mekaroonreung, Johnson, 2010) Marathon has the potential to be more responsive to their markets while also ensuring a higher level of product quality than they have today.
2. Discuss the relationship between the retail price of gasoline and the price of crude oil.
The relationship between retail price of gasoline and the price of crude oil is predicated on the relative efficiency, logistics, and supply chain performance of an oil and petroleum goods manufacturer (Raza, Liyanage, 2009). The pricing of gasoline is actually a more effective metric to measure how efficient a distribution channel and logistics strategy is of an oil company and less predicated on the cost of oil (Varma Deshmukh, 2009). While drastic increases in the cost of crude oil can have a significant and sudden impact on the price of gasoline, mild fluctuations in the price of oil can potentially be absorbed by the supply chain, logistics systems and retail channel efficiency over time. Collaborating on forecasts and working to ensure the right process good in the production process is in the right location at the right time is achieved (Kazaz, 2004). This optimization of the production and distribution process can absorb costs and for many oil and gas refinery-based companies, they attempt to capture these savings and increase their value as an investment for the long-term instead of taking it as a profit in a given quarter. If they are successful with this strategy, their stock prices increase and the proportion of their stock held by institutions investors increases. When this happens, the value of the company over the long-term drastically increases as well. Oil and gas refinery companies who manage for the long-term are doing this and driving up the value of their stock and investments as a result. Being able to manage customer expectations for oil and gas products can also lead to greater long-term customer loyalty as well. Instead of allowing every slight variation in pricing to define a jump or reduction in gas prices, managing to equilibrium and taking...
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