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Innovation Distribution Co Supply Chain Risk Essay

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A Total Cost Approach to Understanding Supply Chain RiskUsing the current exchange rate, what is the initial purchase cost per unit (in U.S. dollars) paid to Dong Hai Supply? (Do not include transportation costs.)

The exchange rate between the U.S. Dollar and the Chinese Renminbi is:

Dollar = 6.92 CNY China Yuan Renminbi

CNY China Yuan Renminbi = 0.1445 U.S. Dollar

The quoted price by Dong Hai Supply at the factory is 547 China Yuan Renminbi. Therefore, the initial purchase cost per unit is

The initial purchase cost is $79.04 for every unit (Frankel, 2013).

What is the average time for an order filling a TEU container to come from Dong Hai Supply in Chengdu, China, to IDC's Alliance Fort Worth Distribution Center? From CousinsAg in Wahoo, Nebraska, to IDC's Alliance Fort Worth Distribution Center?

Dong Hai Supply to Alliance Fort Worth Distribution Center

Dong Hai Supply order processing time = 15 days

From Chengdu rail to Port of Shanghai = 1 day

Loading at the Port of Shanghai = 4 days

Transit on ocean between Port of Shanghai to Port of Long Beach = 16 days

The unloading period at Port of Long Beach = 3 days

Time from Rail Port of Long Beach to Alliance Fort Worth = 4 days

Therefore, the total lead time for the supplier is 43 days.

For Chinese Supplier

Mean

Variance

Standard Deviation

Dong Hai Supply order processing time

15

0

From Chengdu rail to Port of Shanghai

1

0.4

Loading at the Port of Shanghai

4

2

Transit on ocean between Port of Shanghai to Port of Long Beach

16

8

The unloading period at Port of Long Beach

3

1.5

Time from Rail Port of Long Beach to Alliance Fort Worth

4

0

43

11.9

3.449638

Actual Days in Transit

28

The standard deviation as calculated above is 3.45 days.

ii. From Cousins Ag to Alliance Fort Worth Distribution Center

Cousins Ag order processing time = 10 days

Rail from Wahoo to Alliance Fort Worth = 5 days

Therefore, total lead time is a period of 15 days.

For United States Supplier

Mean

Variance

Standard Deviation

Cousins Ag order processing time

10

1

Rail from Wahoo to Alliance Fort Worth

5

0.3

15

1.3

1.140175

Actual Days in Transit

5

Therefore, the average time for an order filling a TEU container to come from Dong Hai Supply to the distribution center in Alliance Fort Worth is 43 days whereas from Wahoo, Nebraska to the distribution center in Alliance Fort Worth is 15 days.

3. Using the current exchange...

dollars) to ship a TEU container from Dong Hai Supply in Chengdu, China, to IDC's Alliance Fort Worth Distribution Center?
China

United States

TEU cost from Chengdu Shanghai to Long Beach

Import tariffs and duties

Rail Cost from Port of Long Beach to Alliance Fort Worth

Transportation Cost

Therefore, the total cost altogether is $1,793.90 + $325 + $2,250 = $4,368.90

4. What is the economic order quantity (use unit price only; do not include transportation costs) if we purchase everything from CousinsAg? From Dong Hai Supply?

The Economic Order Quantity is the number of units that a firm ought to add to its inventory with every particular so as to minimize the total costs of inventory, which include shortage costs, holding costs and ordering costs (Shim and Siegel, 1999). The following calculation outlines the EOQ for Cousins Ag and Dong Hai Supply.

Dong Hai

Cousins Ag

Price per unit

80.11

85

Annual Demand

21,500

21,500

Ordering Cost

Carrying Cost

32.20%

32.20%

Economic Order Quantity

The economic order quantity for Dong Hai is different from that of Cousins Ag owing to the variances in the unit cost as well as the ordering cost. In particular, for the Dong Hai supply chain, the lower unit price is because of the greater unit quantities. What is more, based on the EOQ model, having a higher ordering cost will give rise to greater lot sizes and orders that are less regular (Shim and Siegel, 1999). Therefore, the EOQ for Dong Hai Supply is 551 units whereas that of Cousins Ag is 406 units.

5. How many units of safety stock will we need to hold if we purchase everything from Dong Hai Supply? From CousinsAg?

Safety stock takes into account the level of additional stock that is preserved and kept in place to alleviate the risk of experiencing a shortage in raw materials or total stock outs altogether, owing to qualms in levels of supply and demand (Shim and Siegel, 1999). As pointed out, the objective is to maintain an in-stock probability of 97.7% for the consumers (Frankel, 2013).

Dong Hai

Cousins Ag

Average Daily Sales

58.90411

58.90411

Deviation of Daily Sales

11

11

Average Replenishment Cycle

43

15

Standard Deviation of Replenishment

3.45

1.14

Safety Stock Units

Therefore, the safety stock units for Dong Hai Supply is 431 units whereas that for Cousins Ag is 159 units. The significant variance between these two levels of units is owing to the substantial difference in the transit time for the supply chains.

6. Inventory carrying costs are…

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